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LPT COOLING TOWER EVAPCO

Cooling Towers

LPT Cooling Towers

 

The LPT is a low noise, low height, forced draft, centrifugal fan design cooling tower with a capacity range of 27 to 331 nominal tons (119 to 1455 kW). Standard construction consists of type 304 stainless steel cold water basin and G-235 (Z-725 Europe) galvanized steel casing with all type 304 stainless steel construction available.

Design Features

Maintenance Features

Drive System

Optional Equipment

Unit Specification

Sound Attenuation

LPT Cooling Tower - Design Features

 

The LPT Cooling Tower product line is a combination of EVAPCO's extensive forced draft cooling tower experience and engineered solutions design philosophy. The result is the quietest, easiest forced-draft tower in the industry to maintain and operate.

 

Maintenance Features

 

Designed for easy maintenance, the LPT cooling tower leads the industry in service friendly features. The two most critical areas for cooling tower maintenance are the basin and the drive system. The LPT cold water basin is constructed of Type 304 Stainless Steel for low maintenance and long life and is easily accessed from outside the tower. All drive system components are located in the dry, entering air stream and can be serviced from outside the tower without removing the fan screens, even with full sound attenuation!

 

LPT Cooling Tower - Drive Systems

 

The LPT Cooling Tower features the highly successful EVAPCO V-belt drive system engineered for heavy-duty operation. All drive system components including the fans, motors, sheaves, and belts are located in the dry entering air stream and are suitable for the most severe duty cooling tower applications.

Optional Equipment

 

The standard design of the EVAPCO LPT provides the customer with the easiest cooling tower to maintain in the industry. There are additional options which can make maintenance easier and extend the life of the cooling tower. These options are listed below.

 

  •     Sound Attenuation
  •     Electric Heaters
  •     Electric Water Level Control

 

 

 

 

LPT Cooling Tower - Unit Specifications

 

 

SECTION 23 65 00 - FACTORY-FABRICATED COOLING TOWERS

 

PART 1 - GENERAL

 

1.1 RELATED DOCUMENTS

 

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this section.

 

1.2 SUMMARY:

 

A. This Section includes factory assembled and tested, open circuit, forced draft counterflow cooling tower.

 

1.3 SUBMITTALS

 

A. General. Submit the following:

 

1. Certified drawings of the cooling tower, sound data, recommended steel support indicating weight loadings, wiring diagrams, installation instructions, operation and maintenance instructions, and thermal performance guarantee by the manufacturer.

 

1.4 QUALITY ASSURANCE

 

A. Verification of Performance:

 

1. Test and certify cooling tower thermal performance according to CTI Standard 201.

 

2.Test and certify cooling tower sound performance according to CTI ATC-128.

 

B. Meet or Exceed energy efficiency per ASHRAE 90.

 

1.5 WARRANTY

 

A. Motor/Drive System: Five (5) year comprehensive warranty against materials and workmanship including motor, fan, bearings, mechanical support, sheaves, bushings and belt.

 

B. Unit: One (1) year from start-up, not to exceed eighteen (18) months from shipment on the unit.

 

PART 2 - PRODUCTS

 

2.1 MANUFACTURERS

 

A. Manufactures: Subject to compliance with requirements, provide cooling towers manufactured by one of the following:

 

1. EVAPCO, Inc.

 

2. Approved Substitute

 

2.2 MATERIALS

 

A. Galvanized Sheet Steel casing and fan housing complying with ASTM A 653/A 653M and having G-235 designation and Type 304 Stainless Steel basin.

 

B. Optional Type 304 and/or 316 Stainless Steel as specified.

 

2.3 FORCED-DRAFT, COUNTERFLOW COOLING TOWERS

 

A. Description: Factory assembled and tested, forced draft counterflow cooling tower complete with fill, fan(s), fan screens, accessories, and rigging supports.

 

B. Cooling Tower Characteristics and Capacities: Refer to the Cooling Tower schedule.

 

C. Fan(s):

 

1. Type and Material: forward curved, centrifugal of hot-dipped galvanized construction. The fans shall be factory installed, and statically and dynamically balanced for vibration free operation.

 

2. Fan Housing: The complete drive system, including the electric motor, belts, bearings, fan, and drives shall be completely enclosed in a protective housing which covers the drive system and provides sound reduction.

 

3. Maximum sound pressure level of _____dB(A) measured at 5 feet above the fan discharge during full speed operation in accordance with CTI Standard ATC-128.

 

D. Water Distribution System: Non-corrosive materials.

 

1. Evenly distribute of water over fill material with pressurized spray tree.

 

a. Pipes: Schedule 40 PVC, Non-corrosive Materials

 

b. Nozzles: Non-clogging, ABS Plastic, threaded into branch piping.

 

2. Maximum pressure at inlet shall be ____ psig. E. IBC Compliance: The unit structure shall be designed, analyzed, and constructed in accordance with the latest edition of the International Building Code (IBC) Regulations for seismic loads up to _____ g and wind loads up to __ psf.

 

F. Collection Basin Material: Type 304 Stainless Steel for long life and durability (Optional Stainless Steel Water Touch Basin, Water Touch Unit, and All Stainless Steel Unit):

 

1. Removable stainless-steel strainer with openings smaller than nozzle orifices.

 

2. Joints: Bolted and sealed watertight.

 

3. Overflow, Makeup and Drain connections: Type 304 Stainless Steel (MPT).

 

4. Outlet Connection: Type 304 Beveled for weld and grooved for mechanical coupling.

 

G. Casing: Heavy Gauge G-235 Galvanized Steel or Type 304 Stainless Steel (Optional):

 

1. Casing panels shall totally encase the fill media to protect the fill from damage due to direct atmospheric exposure. All galvanized steel panel edges shall be coated with a 95% pure zinc compound during fabrication.

 

2. Fasteners: Corrosion resistance equal to or better than materials being fastened.

 

3. Joints: Sealed watertight.

 

4. Welded Connections: Continuous and watertight

 

H. Fill Media: PVC; resistant to rot, decay and biological attack; formed, crossfluted bonded together for strength and durability in block format for easy removal and replacement; suitable for use as a working surface; self extinguishing with flame spread rating of 5 per ASTM E84-81a; able to withstand continuous operating temperature of 130°F; and fabricated, formed and installed by the manufacturer to ensure water breaks up into droplets.

 

I. Drift Eliminators: Same material as Fill. 0.001% drift rate.

 

J. Protective Air Inlet Screens: Galvanized Steel

 

K. Water Level Control: Brass mechanical makeup water valve and plastic float with an adjustable linkage.

 

2.4 MOTORS AND DRIVES

 

A. General requirements for motors are specified in Division 23 Section "Motors".

 

B. Enclosure Type: TEFC

 

C. Motor Speed: Single Speed (Option: VFD Duty, 2-speed)

 

D. Drive: Power Band Belt designed for 150% of the motor nameplate HP.

 

1. Belt: V-belt type.

 

2. Sheaves: Aluminum alloy, taper lock design.

 

3. Bearings: Heavy duty, self-aligning bearings with extended grease lines and fittings.

 

4. Fan Shaft: Solid steel shaft with forged bearing journals.

 

5. Vibration Cutout Switch: Mechanical switch to de- energize fan motors if excessive vibration in NEMA 4 enclosure.

 

2.5 MAINTENANCE ACCESS

 

A. Access Door: A circular access door shall be located above the basin to allow for easy access to the pan interior.

 

B. Ladders: Aluminum, vertical complying with 29 CFR 1910.27.

 

2.6 SOUND ATTENUATION

 

A. Inlet Attenuation: Self supporting, materials to be same as fan section. Baffled panels shall change the path of air entry and capture radiated noise. External belt adjustment and lubrication points shall be provided.

 

B. Discharge Attenuation: Straight sided discharge hood with insulated baffles to reduce the overall sound level of the discharge air. A large access panel to allow access to the water distribution system and drift eliminators shall be provided.

 

 

LPT Cooling Tower - Sound Attenuation Packages  sound attenuation EVAPCO

 

The standard LPT is the quietest, low profile centrifugal fan cooling tower in the industry. This is achieved by providing the first stage of inlet sound attenuation as part of the LPT ’s standard design. The LPT drive system, including the fan housing(s), electric motors, belts, bearings and drives, is completely enclosed by a protective housing which covers the drive system and also provides a significant level of sound reduction.

 

Inlet Attenuation

 

Reduces sound radiated through the end and side air intakes. It consists of baffled panels to change the path of the air entry and to capture the radiated noise thus reducing

the overall sound levels generated. In addition, the external belt adjustment

mechanism is extended through the inlet attenuator to allow easy belt adjustment without having to enter the unit.

 

Discharge Attenuation

 

The discharge attenuation hood features a straight sided design with insulated baffles to reduce the overall sound levels of the discharge air. The discharge attenuation incorporates a large access panel to allow entry to the drift eliminators and water distribution system. If a higher discharge velocity is required with minimal sound attenuation, a tapered discharge hood is available.

 

Clark Johnson Company, Inc.       2016